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How to ensure the accuracy of bending machine

Mar,26,2024

As a commonly used equipment in the metal processing industry, the bending machine's accuracy has a crucial impact on the quality and effect of the product.

 

The following will discuss how the bending machine ensures accuracy from both structural design and operating processes.

 

1. Structural design 1. Rigid design: The body and workbench of the bending machine are made of high-strength steel. The rigidity of the whole machine is ensured through reasonable layout and stable connection methods.

 

The rigid design can effectively avoid vibration and deformation of the fuselage and worktable during processing, ensuring the stability and accuracy of the bending machine during use.

 

2. Load-bearing design: The bending machine adopts a reasonable load-bearing design so that the workbench can bear the weight of the metal sheet and remain stable during the processing.

 

Reasonable load-bearing design can prevent the worktable from sinking or deforming, which affects the processing accuracy.

 

3. Precision guide rail: The slide block and guide rail of the bending machine adopt high-precision linear guide rails to ensure the stability and accuracy of the slide block during movement.

 

The use of precision guide rails can reduce the friction resistance of the slider and improve the accuracy of mechanical transmission.


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4. Precision transmission: The transmission device of the bending machine adopts precision gears, transmission belts and other mechanical transmission methods to ensure transmission accuracy and efficiency.

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Precision transmission can reduce transmission errors and improve the accuracy and stability of the bending machine.


5. CNC system: Modern bending machines are often equipped with CNC systems to achieve precision processing by accurately controlling processing parameters.


The use of CNC systems can greatly improve the processing accuracy and repeatability of bending machines.


2. Operation process 1. Material preparation: Before bending, the metal plate needs to be prepared, including cutting, trimming, etc.


Reasonable material preparation can reduce processing errors and improve processing accuracy.


2. Clamping and fixing: Clamp and fix the metal sheet to be processed on the workbench to ensure its position and angle are stable.


The rationality of clamping and fixing will have an important impact on the bending accuracy.


3. Adjust parameters: According to different processing requirements and workpiece materials, the processing parameters of the bending machine need to be reasonably adjusted, including pressure, angle, speed, etc.


Accurate parameter adjustment can improve processing accuracy.


4. Processing process: During the processing process, the operator needs to perform corresponding operations according to the requirements, including starting the machine, adjusting the tool position, controlling the processing speed, etc.


The proficiency and operating skills of the operator will have an important impact on the processing accuracy.


5. Quality inspection: After the processing is completed, the workpiece needs to be inspected for quality, including inspection of size, shape, angle, etc.


Qualified inspection results are an important standard to ensure the accuracy of the bending machine.


The accuracy guarantee of the bending machine is closely related to its design structure and operating process.


Summarize:

There are many factors that affect the accuracy of the bending machine. In addition to the control during production and the correct way of use, it is also necessary to pay more attention to the daily maintenance and upkeep of the bending machine.

Choosing a high-quality bending machine is an effective way to ensure efficient production and operation.

 Jinan Lucky CNC  Laser is a professional and quality-focused sheet metal machinery .company .


Jinan Lucky CNC Equipment Co.,Ltd.

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